Rotary Aluminium Melting Furnace

Description

The rotary aluminium melting furnace is a cutting-edge solution combining the efficiency of rotary design with the versatility of oil and gas-fired burners.

Key features include:
Dual-Fuel Capability: Their furnace is equipped with burners that support both oil and gas, providing flexibility in fuel sources based on availability and cost considerations.
Rotary Efficiency: Leverage the benefits of rotary action for efficient mixing and melting of aluminium, ensuring uniform heat distribution and optimal metallurgical results.
Precise Temperature Control: Achieve accurate temperature control throughout the melting process, enhancing the quality and consistency of the melted aluminium.
High Thermal Efficiency: The combination of rotary design and dual-fuel burners maximizes thermal efficiency, reducing energy consumption and operational costs.
Safety Features: Their furnace is equipped with advanced safety measures to ensure secure operation during the aluminium melting process.
Low Emissions: Employing advanced burner technology, their furnace minimizes emissions, aligning with environmental standards and sustainability goals. Experience the synergy of rotary efficiency and dual-fuel versatility with their furnace—where innovation meets the demands of modern metal melting.

Rotary Furnace with Air Pollution Control Device About Rotary Furnace:
The rotary melting furnace is very flexible and universal equipment used for recycling many non-ferrous metals. It is the major lead production technology used in India and many other countries for secondary lead production. A lead production system based on this technology has certain distinct characteristics, such as:
1. Equipment scalable for installing higher capacities.
2. Recovers all lead in one production cycle.
3. Plates and powder from scrap batteries, as well as slag from the mini blast furnace, can be used as raw material.
4. Requires addition of certain consumables.
5. Can be fired with various fuels.
6. Generates high pollution both as flue gases and fugitive emissions.

Description of rotary furnace It is a rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm. For this purpose tires (also called riding rings) are fitted on the shell. These are fabricated from MS squares or flats, machined for a smooth finish. These tires ride on steel rollers, which are again finely machined. These rollers are fitted on a robust MS structural frame and driven by a gear and motor arrangement. The shell is lined inside with insulation and fire bricks of suitable alumina content. Conical ends of the furnace are open on both sides. The furnace is charged with raw material along with additives from the front end. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal and slag are discharged. Flue gases generated are sucked from the exhaust block side of the furnace.
A typical 3.0 TpB Rotary Furnace has the following standard sizes and specifications: Outside dimensions of the Rotary:
Shell diameter: 2075mm
Shell length: 2500mm
Total length: 4500mm
Charging diameter: 450mm
Exhaust side dia: 450mm
Refractory thickness: 200mm
Fuel: Furnace Oil
Burner: Model 4A Make: wesman with complete assembly
FD Fan capacity: 550 cmh at 44mm of WG
Gearboxin drive: 8”, 1:40 Ratio
Motor in drive: 15.0 HP x 960 RPM
Structure used for base: ISMC 250 x 80